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Composting machine-An eco win or unnecessarity?

DATE : Oct 18th, 2024
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With the expanding scale of agriculture and the increasingly strict international environmental protection laws, the requirements of farmers for harmless waste treatment are getting higher and higher. The demand for intelligent harmless waste treatment equipment from farmers is also increasing. But many people are skeptical of organic fertilizer composting machine, this article will discuss the composting machine function, the advantages of the composting machine in harmless treatment, the development prospects of the composting machine and other aspects of the composting machine is an environmentally friendly move or not necessary.

 

 

1. Principle of composting machine

 

The materials to be fermented are transported to the chicken manure processing machine with a sealed conveyor according to the ratio of carbon and nitrogen, carbon and phosphorus, carbon and potassium, PH value, moisture and bacteria. Then it will be rapidly heated and stirred, and the pathogenic bacteria and weed seeds in the organic matter will be eliminated. After the temperature rises to a certain temperature, the mainframe runs normally and starts normal fermentation. Under the action of high temperature beneficial microorganisms, the organic matter undergoes rapid decomposition, corrosion, chelation for 8-10 hours to reach the qualified organic raw materials needed by the crops; in the process of fermentation, the aeration, temperature control, stirring and deodorization are controlled automatically. When discharging, open the pneumatic discharging device to discharge the material quickly and make organic fertilizer.

 

2. The advantages of fermentation tank in waste environmental protection treatment

 

①Energy saving

Most of the high cost performance commercial composting machine manufacturers in the market are constantly developing low energy consumption composting machines. In addition, the composting machine itself, the hot gas exchange system can make the hot gas back to the tank so that the heat is re-absorbed and utilized, the design can greatly reduce the loss of heat energy.

 

②Reduction of gas pollution

composting machine in the reduction of gas pollution is also very obvious advantages. First of all, the tank of environmentally sustainable poultry composting machine is closed, this design can greatly reduce the emission of odor generated during the fermentation process. Secondly, taking Bolong as an example, it has independently developed a heat exchange deodorization device. The waste gas generated after fermentation will be condensed quickly when passing through the device, further reducing the emission, thus avoiding the pollution of the environment caused by the waste gas.

③Reduce land use area

Most of the integrated design industrial composting machines on the market have a relatively small footprint and can be installed outdoors, which reduces the land area and eliminates the cost of plant construction. Take Bolong as an example, its R & D and design of high temperature aerobic composting machine adopts the design of even polygonal base with equal or unequal sides, which reduces the floor space of livestock and poultry waste harmless treatment equipment and makes the structure of the equipment more stable at the same time.

 

④Reduce operation cost

The environmentally sustainable manure composting equipment can realize the operation mode of one-person-multi-station, which saves the labor cost and largely reduces the investment of operation cost.

 

⑤High adaptability

The composting machine is more stable in operation, and the inner part of the tank is insulated with polyurethane, which is less affected by the outside world and ensures year-round fermentation. At the same time, it improves the energy utilization rate and achieves the effect of energy saving, consumption reduction and rapid fermentation.

 

⑥Wide range of application

The composting machine can be applied to a variety of raw materials, such as livestock and poultry carcasses, livestock and poultry manure, urban sludge, crop straw, mushroom residue and other wastes. The scope of application is wider.

 

3. Composting machine’s development status and prospects

 

Development status:

 

①At present, the technology of easy operated industrial composting machine has been very mature, and many manufacturers have been able to produce highly efficient composting machines with comprehensive functions such as temperature control, PH adjustment and deodorization. And the composting machine has been widely used in agriculture, food, chemical and other fields.

 

②Modern composting machine materials and structural design is also more and more mature, the material is usually used 304 stainless steel, to avoid the corrosion of the tank at the same time to extend the service life of the odourless commercial composting machine. Improvements in structural design make the fermentation process can be carried out more smoothly.

 

③ At present, the international environmental protection regulations are becoming increasingly strict, the production of fermentation tanks pay more attention to environmental performance, reducing the emission of harmful substances and pollution of the environment.

 

④With the application of intelligent technology, the design of efficient energy use commercial composting machine pays more attention to the compatibility with automation equipment, which can realize the precise control of the fermentation process and the coordination of various systems.

 

Development prospects:

 

①Through the introduction of advanced sensing technology and intelligent control system, the future composting machinewill be able to realize more precise control and automatic adjustment of fermentation parameters, improve the reliability of the equipment and reduce the cost of operation.

 

②With the application ofIT technology, the composting machine will pay more attention to the integration with other intelligent equipments to improve the operation efficiency and stability of the whole fermentation system through data sharing and cooperative work.

 

③ With the maturity of artificial intelligence technology, the future composting machine will have a higher level of intelligence, and through the input of intelligent algorithms, it will realize more intelligent fermentation management and improve the autonomous operation of the equipment.

 

In short, the advantages of all aspects of the composting machine are relatively obvious, as well as the development prospects of the composting machine is also relatively bright. The use of composting machines can help larger-scale farmers to better realize the recycling of resources. If you have any questions about the composting machine please feel free to contact us, our professional and technical team is ready to serve you!

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